Kudula Njira Debugging Njira Laser Kudula Makina

1

Zindikirani: Musanayambe kukonza njira yodulira, ndikofunikira kukonzekera kudula ndikuwongolera: nozzle, lens zoteteza, mbale, gasi (N2, O2), benchi yoyera, maikulosikopu.

Zipangizo

MzakuthupiGrade

Chitsulo chosapanga dzimbiri

Chithunzi cha SUS304

Chitsulo cha Carbon

Q235B

1-Kukonzekera kudula

1.1Kuyang'ana kwa ukhondo wa njira ya Optical

Onani masitepe:

Khwerero 1: Onetsetsani kuti nsonga ya kuwala ndi mutu wodula zikugwirizana bwino, ndipo payipi yoziziritsa madzi ikuyenda bwino;

Khwerero 2: Yang'anani lens yotetezera pansi pa mutu wodula kuti muwonetsetse kuti lens yoteteza ndi yoyera;

Khwerero 3: Yatsani laser, ndipo gwiritsani ntchito pepala loyera kuti musakhale kutali ndi mphuno ya mutu wodula (pafupifupi 200 ~ 300mm kutali) kuti muwone malo ofiira kuti muwonetsetse kuti kuwala kofiira kulibe mawanga akuda komanso zolakwika;

Khwerero 4: Ngati palibe vuto pakuwunika kwa ma lens oteteza pamwamba ndi kuyatsa kofiira, pitani ku ulalo wokonzekera wotsatira.

1.2Sinthani laser kukhala pakati pa nozzle

Zoyeserera:

Njira yowunikira

point kuwala

Nozzle

1.2 mm nozzle

Mayeso parameter

Mphamvu: 1500W, pafupipafupi: 5000Hz, Ntchito yozungulira: 50%, Nthawi yowombera: 100ms

 

Njira yoyesera:

Khwerero 1: Sinthani momwe mutuwo ukudulira pamlingo wa 0mm;

Khwerero 2: Ikani tepi ya scotch pamphuno, onetsani kuwala, sinthani pamanja wononga mutu kuti laser point ikhale pakati pa mphuno.

1.3Laser focus position test

Zoyeserera:

Njira yowunikira

point kuwala

Nozzle

1.2 mm nozzle

Mayeso parameter

Mphamvu: 1500W, pafupipafupi: 5000Hz, Ntchito yozungulira: 50%, Nthawi yowombera: 100ms

Njira yoyesera:

Khwerero 1: Ikani pepala lopangidwa pamphuno;

Gawo lachiwiri: nthawi iliyonse kutalika kwapakati kumasintha ndi 0.5mm, kuwala kumatulutsidwa;

Khwerero 3: Fananizani kukula kwa mfundo zonse, pezani ndikujambulitsa malo ofananirako a mfundo yocheperako, yomwe ili zero kwenikweni, ndipo malo enieni a ziro amagwiritsidwa ntchito ngati benchmark yodula motsatira makulidwe osiyanasiyana amasamba.

 

2-Kudula ndondomeko debugging njira

No.

DebugCotent

Khwerero

Gawo loyamba

Carbon steel kudula ndondomeko debugging

1. Onetsetsani kuti kuwongolera kuthamanga kwa mpweya kwa valve yofanana ndi yolondola;

2. Onetsetsani kuti mbaleyo ndi perforated kapena m'mphepete mwa mbale kuyamba kudula;

3. Fotokozerani panopa mphamvu kudula makina ndondomeko chizindikiro tebulo kupeza magawo kudula lolingana makulidwe a carbon zitsulo (laser mphamvu, mpweya mtundu, kuthamanga mpweya, nozzle, kudula kuganizira, kudula kutalika);

4. Gwiritsani ntchito tebulo la ndondomeko kuti mudule mabwalo ang'onoang'ono.Ngati mbale imadulidwa mosalekeza kapena gawo lodula silili loyenera, choyamba sinthani kuikapo 0.5mm mmwamba ndi pansi nthawi iliyonse mpaka zotsatira za kudula mbale kapena gawo lodula likukwaniritsa zofunikira;

5. Malingana ndi zotsatira zake, konzekerani malo ochepetsera pansi pa zotsatira zabwino kwambiri, ndiyeno sinthani kuthamanga kwa mpweya mmwamba ndi pansi ndi 0.05bar nthawi iliyonse kuti mutsimikize kuthamanga kwa mpweya komwe kumafunika kuti mukhale ndi zotsatira zabwino.Kudula kwachitsulo cha kaboni kumafuna kulondola kwamphamvu kwa okosijeni.

(Kudula zitsulo za kaboni kumafuna kuzungulira kwa nozzle ndi malo apakati a laser. Pambuyo pakusintha kwa nozzle, ndikofunikira kutsimikiziranso ngati laser ili pakati pa nozzle)

Gawo lachiwiri

Stainless zitsulo kudula ndondomeko debugging

1. Onetsetsani kuti kuthamanga kwa mpweya wa silinda ya gasi wa nayitrogeni ndikokwanira (16-20bar).Kuthamanga kwa mpweya kosakwanira kumayambitsa kuthamanga kwapang'onopang'ono, slag ikulendewera pa gawo lodula, ndi kusanjika kwa gawo lodula;

2. Onetsetsani kuti mbaleyo ndi perforated kapena m'mphepete mwa mbale kuyamba kudula;

3. Fotokozerani pa tebulo lamakono lamagetsi odulira makina opangira makina kuti mupeze magawo odulira ofanana ndi makulidwe achitsulo chosapanga dzimbiri (mphamvu ya laser, mtundu wa gasi, kuthamanga kwa mpweya, mphuno, kudula, kudula kutalika);

4. Gwiritsani ntchito tebulo la ndondomeko ya ndondomeko kuti mudule mabwalo ang'onoang'ono ndikugwiritsa ntchito malire apansi a liwiro locheka.Ngati kudula kumakhala kosalekeza kapena gawo lodula silili loyenera, choyamba sinthani kuika patsogolo ndi pansi ndi 0.5mm nthawi iliyonse mpaka zotsatira za kudula pepala kapena gawo lodula likukwaniritsa zofunikira;5. Malingana ndi zotsatira zake, konzekerani malo ochepetsera pansi pa zotsatira zabwino kwambiri, ndipo moyenerera onjezerani liwiro la kudula, koma simungathe kupitirira malire ochepetsera kumtunda, ndipo mutenge liwiro lokhazikika la batch monga muyezo.

Gawo lachitatu

Aluminiyamu aloyi, mkuwa mkulu reflectivity zakuthupi

1. Aluminiyamu alloy akhoza kudulidwa mumagulu ang'onoang'ono, koma mkuwa sungathe kudulidwa;

2. Podula zitsulo zotayidwa, m'pofunika kuyang'ana ngati mbale yadulidwa.Zikapezeka kuti mbaleyo sinadulidwe, imani nthawi yomweyo ndikuchepetsa kuthamanga;

3. Osadula aluminiyumu aloyi kwa nthawi yayitali, tikulimbikitsidwa kuti nthawi iliyonse yodula isapitirire theka la ola.

4. Mukadula aloyi ya aluminiyamu, ngati ma alarm a laser, choyamba fufuzani ngati laser ili ndi kuwala kofiira.Alamu iliyonse iyenera kuyimitsidwa kwa mphindi 20, ndipo laser sayenera kuyambiranso nthawi yomweyo kudula kosalekeza.

   

 

3000W laser kudula makina kudula zotsatira

a

Chitsulo chosapanga dzimbiri: 2-6mm

c

Mpweya zitsulo: 4-8mm

b

Chitsulo chosapanga dzimbiri: 4-10mm

d

Mpweya zitsulo: 4-16mm


Nthawi yotumiza: Jul-19-2022